Excessive corrosion of the structure

How it can appear on an MOT certificate

  • “Excessive corrosion of the vehicle structure”
  • “Vehicle structure corroded”
  • “Sill excessively corroded”

What it is

The MOT checks the load-bearing structure of the car (such as sills, floor and chassis members) for corrosion that weakens it.

Why it matters

Structural corrosion reduces the car's strength, including in a crash. It's a fail, and repairs can involve cutting out and welding in new metal, which can be costly.

What to check when viewing a car

Look along the sills (below the doors) and around the wheel arches for bubbling paint, holes or fresh underseal covering repairs. A garage inspection on a ramp is worthwhile on older cars.

Has the car you're looking at had this before?

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What the MOT categories mean

Dangerous
A direct and immediate risk to road safety, or a serious impact on the environment. The car fails and shouldn't be driven until it's repaired.
Major
It may affect the car's safety, put other road users at risk or harm the environment. The car fails and should be repaired straight away.
Minor
No significant effect on safety or the environment. The car passes, but it should be repaired as soon as possible.
Advisory
Something to keep an eye on that could need repairing in future. The car passes.

Related: body and structure

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Buying a used car?

General information about this type of MOT defect, not advice about a particular car. How serious it is depends on the car; have any car you're buying inspected by a qualified mechanic.